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Station Configuration: 4-Die 4-Blow
Forming Tonnage: 60 tons (60,000 kg) forging force
Wire Processing
Max. Cut-off Diameter: Φ10 mm (Compatible with M5–M10 bolts)
Max. Cut-off Length: 110 mm
Blank Length (Shank): 15–85 mm
Stroke Parameters
PKO (Punch Knock-out) Stroke: 18 mm
KO (Die Knock-out) Stroke: 100 mm
Production Speed: Up to 200 pcs/min (standard carbon steel parts; 120–180 pcs/min for stainless steel/high-strength materials)
Power Configuration
Main Motor: 30 HP (22 kW), standard with variable frequency drive (VFD)
Pneumatic clutch/brake, low-current startup
Machine Weight: 14,000 kg (14 tons)
Compatible Products: Hex bolts, flange bolts, carriage bolts, hex socket bolts, wheel hub bolts, and non-standard multi-step/irregular fasteners
Standard Options: Oscillating gripper/universal pneumatic gripper, PLC HMI, wire pay-off stand, automatic feeding system, oil mist purification unit
1. 4-Station Forming with High Process Versatility
The 4-die 4-blow configuration allows for the completion of multiple processes—such as necking, pre-heading, forming, and punching/trimming—in a single pass, eliminating the need for secondary processing of complex, irregular parts. Compared to the 3-station 63S model, it can produce high-precision automotive fasteners featuring steps, counterbores, or flanges, thereby accommodating a wider range of product orders.
2. High Structural Rigidity and Stable Long-Term Production Precision
The machine features a thickened, integrally cast bed designed to withstand 60 tons of forging force. During continuous 72-hour mass production, dimensional deviation remains within ±0.03 mm. When producing Grade 10.9 high-strength bolts or stainless steel parts, issues such as head eccentricity and cracking are minimized, resulting in reduced mold wear. 3. Pneumatic clutch + variable frequency speed control: Energy-efficient and safe
The pneumatic clutch enables instantaneous start/stop, minimizing power consumption during idle periods. It offers three operating modes—inching, single-stroke, and continuous—providing ample flexibility for machine setup. The slide automatically stops in the retracted position, creating generous workspace for mold installation, removal, and testing, thereby reducing the risk of workplace injuries.
4. High material utilization and low production costs
Cold heading allows for chipless forming with a material utilization rate of 88%–95%, saving nearly 40% in raw materials compared to lathe machining. The metal grain flow remains intact, resulting in finished products with tensile and fatigue strengths over 20% higher than machined parts—ideal for high-end automotive component orders.
1. Comprehensive production capacity: Handles both general-purpose parts and high-end automotive components
A single machine processes everything from standard M5–M10 screws to automotive wheel hub bolts and flange bolts. Small and medium-sized fastener factories avoid the need to purchase multiple machines; one unit covers 80% of standard orders, cutting equipment investment costs in half.
2. High-speed, stable mass production: Suitable for large-volume export orders
Stable output of up to 200 pieces per minute makes it ideal for large overseas orders of bearing-related bolts and construction machinery fasteners. Variable frequency speed control accommodates both soft and hard materials without requiring transmission system changes, reducing setup time for product changeovers by 40%.
3. WXING brand precision equipment: Backed by export-grade quality
Built on over 30 years of cold heading technology expertise and widely used by fastener factories globally. Produced parts feature excellent dimensional consistency and smooth surface finishes—eliminating the need for secondary polishing—and easily meet the precision inspection standards of European and American clients, facilitating the acquisition of high-end export orders.
4. User-friendly automation features: Labor-saving
Optional configurations include servo feeding, PLC touchscreens, automatic oil mist collection, and finished-part collection systems, allowing a single operator to manage two machines simultaneously. Integrated oil mist purification ensures compliance with environmental regulations, easing the factory's environmental assessment process. 5. Durability, low wear, and rapid long-term ROI
Features a reinforced machine body and high-strength transmission gears, enabling stress-free, continuous 24-hour, three-shift production. Compared to domestic models of similar capacity, the mold service life is extended by 30%, resulting in lower long-term costs for consumables and downtime-related losses.
6. Differentiated advantages within the series
Vs. XBF-63S/64S: Offers a larger processing diameter and higher forming tonnage, capable of producing M8–M10 heavy-duty bolts and multi-stepped, non-standard parts.
Vs. Extended 84L: Features a smaller footprint and faster operating speeds; optimized for the mass production of standard parts, making it ideal for general fastener manufacturers.
Four-station vs. Three-station: Provides more processing stages, allowing for the production of complex parts (such as those with holes or flanges) and expanding the scope of accepted orders.
